The Xtracycle as fitted onto my bike, consists of a frame, big panniers, and a piece of wood on the top, as seen in the picture above. On mine, the wood has been showing signs of wear and tear lately. Actually it’s been showing signs of wear and tear for several years, but as it wasn’t a ‘urgent’ problem, I naturally did nothing about it.
When I started working at the farm I realised I had access to wood and the right sort of tools to make a replacement. True to form I faffed about until last month, when I finally went hunting in the wood store for materials.
We’ve had various bits of hardwood donated over the years, which we rarely use as the children prefer to use softwoods like pine. The hardwoods end up at the back of the wood store gathering vast amounts of dust, so I dug up some Ash for the majority of the board, with a centre line made of beech, and two stripes from some walnut veneer. Notice the “carpenter’s triangle”. I’d like to think this gives my work an air of professionalism but we all know it is mostly there so that when I drop the lot on the floor I know what order they should be in.
After dropping the whole lot on the floor -twice- I glued it liberally and put the result in clamps. You are supposed to have surfaces that fit perfectly but my wood warped slightly as it had been stored for so long. I solved this by clamping the planks together very heavily, leaving then for 48 hours and hoping for the best.
There are no pictures of the cutting, planing and sanding, mostly because I needed both hands to stop the wood flying away and also because I wasn’t sure if this was going to work at all, so the next image is of the old and new spraydecks together. The new one is a bit heavier, but compared to the stuff I carry about normally, this is hardly going to be a problem. I hardly ride at breathtaking speeds anyway.
At this point I realised I’d probably better makes something to fit the board to the bike. Being fussy I wanted the new spraydeck to clip onto the bike like the old one, and also to have no screws visible on the top of the deck. Being pessimistic I also wanted to keep the old spraydeck in case something went horribly wrong, so using the old clips was out of the question. Eventually I settled on two beechwood clips. Pretend you haven’t noticed that the holes aren’t exactly in line.
Brackets fitted, as much by eye as measurements. This backfired when I realised the deck was slightly too far to the left, this was another reason to have the screws underneath: the mistakes are underneath too…
Being a tree-hugging hippy, I oiled and waxed the deck instead of varnishing it. This allows me to go on about how you can feel the wood, and whine about modern finishes being all plastic and chemicals, at least up until the deck falls apart.
So far it has survived the foul weather of the last week, not sure how it will react to the temperature changes of Spring though, I’ll get back to you on that…